...

A differentiated Bag Manufacturer Since 2007!

What is the History of Coolers?

what factors considered in customizing a cooler bag factory guide

Coolers are an essential part of outdoor adventures, from camping trips to beach outings, and their history is a fascinating story of innovation and necessity. The cooler, often seen as a simple, practical item, has evolved from a basic ice chest to a high-tech insulated container. In this ultimate guide, we’ll explore the history of coolers, how they have developed over time, and answer some common questions about their types and effectiveness.

The history of coolers dates back to the early 20th century, evolving from simple ice chests into advanced, insulated containers that have become essential for outdoor activities. In this guide, we’ll explore their evolution, materials, and how to choose the best cooler for your needs.

What is a Cooler?

A cooler is a portable device used to store food and beverages at a low temperature, helping to prevent spoilage and maintain freshness. Whether you’re heading out for a picnic, camping trip, or beach day, a cooler allows you to enjoy cold drinks and fresh food, even when you’re far from a refrigerator. Coolers are typically filled with ice or ice packs to absorb and maintain cold temperatures, creating a “chilled environment” that slows down the process of bacteria growth, keeping your food safe and cold.

Types of Coolers
  • Portable Coolers: These are the traditional coolers, often with handles for easy transportation. They come in various sizes and are generally inexpensive.
  • Electric Coolers: These coolers are powered by electricity, offering continuous cooling without the need for ice. They are often used in cars or RVs for long trips.
  • Hard-Sided Coolers: Built for durability, these coolers are often used for larger outdoor events, hunting, or fishing trips. They tend to offer better insulation than soft coolers.
  • Soft-Sided Coolers: These are lighter and more compact, perfect for casual outdoor activities like hiking or picnics. They are flexible but usually don’t retain ice as long as hard-sided versions.
Cooler TypeFeaturesBest Use
Portable CoolersLightweight, easy to carry, basic insulationDay trips, family outings
Electric CoolersRuns on electricity to maintain constant temperature without iceRoad trips, RVs, long car rides
Hard-Sided CoolersDurable with robust insulation, airtight seal, thick wallsExtended trips, hunting, fishing
Soft-Sided CoolersCompact, flexible, lightweight, can be folded down when not in usePicnics, short hikes, beach outings

When Was the First Cooler Invented?

The first modern cooler was invented in 1951 by Richard C. Laramy, who developed the “Coleman Cooler.” Before this innovation, coolers were typically just simple ice chests made of wood or metal, designed to store ice and keep perishables cool. Laramy’s invention was the first to use modern insulated materials and a more functional design, revolutionizing how people stored food and drinks during outdoor activities.

Interestingly, coolers became increasingly popular in the 1960s as automobile travel boomed, and people began taking more road trips, requiring efficient ways to transport perishable items. This led to innovations in materials and insulation, with companies like Igloo and Coleman becoming household names.

How Did Coolers Evolve Over Time?

The development of coolers can be traced back to the 1950s when they were primarily used by outdoorsmen for camping, fishing, and hunting. Early coolers were bulky and inefficient, often needing to be constantly replenished with ice. As technology progressed, so did the design and functionality of coolers. The addition of insulation materials like polyurethane foam helped to extend the cooling period and keep ice frozen for longer.

Key Milestones in Cooler Evolution

YearInnovationImpact
1951Invention of the Coleman CoolerFirst cooler with modern insulation
1970sIntroduction of foam insulation in coolersSignificantly improved ice retention
1980sCoolers with drain plugs and cup holdersIncreased convenience for users
2000sRise of solar-powered coolers and smart coolersRevolutionized convenience and energy efficiency

By the 1980s, coolers began to incorporate more advanced features like locking latches, built-in cup holders, and drainage plugs. Today, some of the best coolers can maintain ice for up to 10 days, thanks to cutting-edge materials and airtight seals.

What Are 4 Types of Coolers?

When considering coolers, it’s important to know the different types available. There are four main types of coolers, each serving specific needs:

1. Portable Coolers

These are the most common and come in a variety of sizes. They are ideal for short trips or small gatherings. The basic portable cooler has a lid that can hold ice and keep contents cool for up to a few hours, depending on the model.

2. Electric Coolers

Electric coolers operate using electricity, either from a car or a battery, to keep the contents cool. They are perfect for long road trips, RVs, or camping trips where access to power is available. Some high-end models can even regulate temperature and offer additional storage space.

3. Hard-Sided Coolers

Hard-sided coolers are known for their durability and superior insulation. They can keep food and drinks cold for several days and are great for extended camping trips or large family picnics.

4. Soft-Sided Coolers

These are lightweight, portable coolers made from flexible materials like nylon. They are great for short excursions like a picnic or day trip, but they generally don’t retain ice as long as hard-sided coolers.

Which Materials Are Used to Make Coolers?

Coolers are made from a variety of materials that ensure they provide excellent insulation, durability, and performance. These materials help maintain cold temperatures for extended periods, making coolers effective at preserving perishable items. Let’s take a closer look at the main materials used in the construction of coolers:

1. Polyethylene (Plastic)

Polyethylene, commonly used in the construction of cooler bodies, is a durable plastic material known for its resistance to impact and weathering. It’s lightweight, corrosion-resistant, and can withstand harsh outdoor conditions. This material is most often used in both hard-sided and soft-sided coolers.

Advantages:

  • Lightweight and durable.
  • Resistant to chemicals and environmental wear.
  • Affordable, making coolers cost-effective.

Uses: Often used for the outer shell and inner linings of most coolers.

2. Polyurethane Foam

Polyurethane foam is a key insulation material used in many coolers. It’s injected between the outer shell and inner lining, providing an airtight seal that traps cold air inside and prevents heat from entering. The foam helps keep the temperature inside the cooler lower for a longer period.

Advantages:

  • Excellent thermal insulation properties.
  • Helps maintain ice for days, especially in hard coolers.
  • Lightweight but highly effective at temperature control.

Uses: Primarily used as insulation in the walls and lids of hard-sided coolers.

3. Stainless Steel

Some high-end coolers, especially those designed for extreme durability and high performance, use stainless steel. This material is incredibly strong, rust-resistant, and can withstand tough environmental conditions.

Advantages:

  • Extremely durable and resistant to damage.
  • Aesthetic appeal, often used for premium products.
  • Highly resistant to rust and corrosion.

Uses: Found in the exterior construction of premium coolers, often for marine or heavy-duty applications.

4. EVA Foam (Ethylene-Vinyl Acetate)

EVA foam is commonly used in soft-sided coolers due to its flexibility and effective insulation properties. This material is lightweight, soft, and can provide adequate insulation while making the cooler portable and easy to carry.

Advantages:

  • Soft and flexible, making it ideal for portable coolers.
  • Provides moderate insulation for short trips.
  • Water-resistant and easy to clean.

Uses: Often used in soft coolers and cooler bags.

5. Rubber and Silicone Seals

For coolers that need to maintain a tight, airtight seal, rubber and silicone are used around the lid and openings. These materials are essential in preventing warm air from entering the cooler and ensuring the ice inside stays frozen for as long as possible.

Advantages:

  • Provides airtight and waterproof seals.
  • Prevents leaks and enhances the cooler’s insulation efficiency.
  • Durable and resistant to wear and tear.

Uses: Found in the gaskets and seals of high-end hard coolers.

6. Nylon and Polyester (for Soft-Sided Coolers)

Soft-sided coolers are often made from durable fabrics such as nylon or polyester. These materials are known for their strength, resistance to tearing, and ability to withstand exposure to outdoor elements. They can be coated with a water-resistant layer to ensure the cooler stays dry and maintains its integrity.

Advantages:

  • Lightweight and portable.
  • Resistant to punctures and tearing.
  • Often used with insulation materials like EVA foam.

Uses: Typically used for cooler bags and soft coolers.

7. HDPE (High-Density Polyethylene)

High-Density Polyethylene is a highly durable plastic often used in cooler construction due to its resistance to abrasion, chemicals, and UV light. This material is frequently used in the base or exterior of coolers to ensure they can handle rough outdoor conditions.

Advantages:

  • Highly durable and resistant to physical damage.
  • UV resistant, preventing degradation from sunlight exposure.
  • Easy to clean and maintain.

Uses: Used primarily in the base and structural components of hard coolers.

Material Comparison Chart:
MaterialAdvantagesBest Used For
PolyethyleneLightweight, durable, weather-resistantCooler body, soft-sided coolers
Polyurethane FoamExcellent insulation, keeps contents cold for long periodsInsulation in hard coolers
Stainless SteelExtremely durable, rust-resistant, premium appearancePremium coolers, marine coolers
EVA FoamFlexible, moderate insulation, portableSoft-sided coolers, cooler bags
Rubber/Silicone SealsAirtight, waterproof, durableLid seals in high-end hard coolers
Nylon/PolyesterStrong, tear-resistant, portable, water-resistantSoft coolers, cooler bags
HDPEAbrasion and UV-resistant, easy to cleanBase and exterior of hard coolers

Are Cooler Bags as Good as Coolers?

Cooler bags are a lightweight, portable alternative to traditional coolers. While they are great for short trips or when you need something compact, they don’t offer the same level of insulation as hard coolers. Cooler bags are generally best for keeping food cool for a few hours, but they may not be ideal for long trips or for storing large quantities of perishables.

Cooler Bags vs. Coolers
  • Cooler Bags: Perfect for casual outdoor activities, they are often made of durable, waterproof materials with foam insulation. However, the insulation is not as robust as in hard coolers, and the ice may melt quicker. On average, a cooler bag will keep ice for 6-8 hours, depending on external conditions.
  • Hard Coolers: While bulkier and heavier, they offer much better performance in terms of cooling retention, making them better suited for longer trips or storing perishable goods for extended periods. Some hard coolers, like Yeti, can keep ice for up to 10 days.

What’s Better, a Hard or Soft Cooler?

The choice between a hard and soft cooler depends on your specific needs. A hard cooler offers better insulation and is ideal for long trips where you need to keep food and beverages cold for several days. However, they can be bulky and difficult to transport. On the other hand, soft coolers are lightweight and compact, making them great for short excursions and easy to carry.

Choosing the Right Cooler for Your Needs
Cooler TypeBest ForIce RetentionPortabilityPrice Range
Hard CoolersExtended trips, camping, hunting7-10 daysBulky, heavy$100 – $500+
Soft CoolersDay trips, short hikes, picnics6-8 hoursLightweight, portable$20 – $100

How Long Will a Cooler Bag Stay Cold?

Cooler bags typically keep contents cold for 4-6 hours, depending on factors such as the amount of ice, the type of cooler bag, and external temperature. If you plan on using the cooler for a longer period, consider adding ice packs or using a hard cooler for more efficient cooling.

Maximizing Ice Retention in Cooler Bags
  • Ice Packs: Adding gel or ice packs to your cooler bag can help extend the cooling period, as these packs stay cold longer than ice alone. Depending on the type of cooler bag, ice packs can extend cooling time by an additional 2-3 hours.
  • Insulation: The quality of the insulation material in the cooler bag will affect its performance. Higher-quality bags use foam or even air-sealed chambers to keep temperatures low. Premium soft coolers like Yeti Hopper have better insulation and can keep ice cold for up to 12 hours.

How Have Coolers Impacted Outdoor Activities?

Coolers have had a significant impact on outdoor activities, particularly camping, fishing, and picnics. They have made it possible to store perishable foods, drinks, and even medications in environments where refrigeration is not available. The convenience and portability of coolers have allowed outdoor enthusiasts to enjoy fresh food and beverages in remote locations.

Coolers in Outdoor Sports and Adventures
  • Fishing Trips: Coolers are essential for storing fish caught on long trips, as well as keeping drinks and snacks cold. Professional fishermen often rely on high-end coolers with superior ice retention to keep their catch fresh.
  • Camping: Campers rely on coolers to preserve food, especially in hot climates where refrigeration isn’t available. Coolers allow for a more comfortable experience in the wilderness by providing cold drinks and fresh food.
  • Picnics: Coolers are a staple for keeping sandwiches, salads, and beverages cool on family outings. In fact, picnics wouldn’t be as enjoyable without coolers to preserve the freshness of your food.

What Are the Most Popular Brands in Cooler Manufacturing?

The cooler industry has evolved significantly over the years, with several brands emerging as leaders in the market. These brands have built strong reputations by offering high-quality products designed for durability, efficiency, and innovation. Whether you’re looking for a cooler to take on a weekend getaway or one that can withstand the rigors of a week-long camping trip, these top brands have established themselves as household names in the cooler manufacturing industry.

Popular cooler brands like Yeti, Igloo, Coleman, and RTIC have built strong reputations for providing high-quality, durable coolers with exceptional ice retention and features. In this section, we’ll explore these brands and their top-performing products.

1. Yeti

Yeti is often considered the gold standard in cooler manufacturing. Known for its premium quality and exceptional performance, Yeti has revolutionized the cooler industry with its high-performance coolers that can maintain ice for up to 10 days. Yeti coolers are designed for durability, featuring a rotomolded construction that provides excellent insulation.

  • Popular Models:
    • Yeti Tundra Series: Known for their tough exterior and impressive ice retention.
    • Yeti Hopper Soft Coolers: A top choice for portable soft coolers.
  • Ice Retention: Up to 10 days for large hard coolers.
  • Price Range: $250 – $500+
  • If you’re willing to invest in a high-end cooler that delivers top-notch performance, durability, and longevity, Yeti is a great choice. The company is known for offering coolers that maintain cold temperatures for longer durations and are tough enough to withstand extreme conditions.
2. Igloo

Igloo has been around for decades and is one of the most recognizable cooler brands worldwide. Igloo coolers are known for their affordability and reliable performance. While they might not have the same premium appeal as Yeti, Igloo offers a wide range of coolers that suit different needs, from budget-friendly options to larger models designed for extended ice retention.

  • Popular Models:
    • Igloo MaxCold: Known for impressive ice retention and durability, these coolers are great for road trips and longer outdoor activities.
    • Igloo Sportsman: A rugged cooler designed for those who need a durable, heavy-duty option.
  • Ice Retention: Up to 5-7 days depending on the model.
  • Price Range: $40 – $150
  • Igloo offers affordable options that don’t compromise on performance. If you’re looking for a reliable cooler without the hefty price tag of a premium brand, Igloo is a great option.
3. Coleman

Coleman is another longstanding brand in the cooler industry, known for offering affordable and high-performance products. Coleman coolers are often considered budget-friendly without sacrificing functionality. They offer coolers for everyday use, tailgating, and camping.

  • Popular Models:
    • Coleman Xtreme: This model is a popular choice due to its ice retention and rugged build. It’s perfect for longer trips.
    • Coleman 16-Can Soft Cooler: Ideal for quick day trips and short excursions.
  • Ice Retention: Up to 5-6 days for larger models.
  • Price Range: $30 – $100
  • If you’re looking for a cost-effective cooler that still offers great performance for short to medium-term use, Coleman is an excellent choice. Their coolers are widely available and come in a variety of sizes.
4. RTIC

RTIC is a newer competitor in the cooler market but has quickly gained popularity due to its affordable pricing and comparable quality to Yeti. RTIC coolers are made with rotomolded construction, ensuring long-lasting durability and excellent ice retention.

  • Popular Models:
    • RTIC 65 Quart Cooler: Known for its rugged design and outstanding ice retention.
    • RTIC Soft Pack: Soft cooler designed for portability and ease of use.
  • Ice Retention: Up to 10 days for larger hard coolers.
  • Price Range: $150 – $300
  • RTIC offers premium-quality coolers at a more affordable price point, making it a great choice for those who want high-performance cooling without the high price tag of brands like Yeti.
5. Engel

Engel is a high-end cooler brand known for its marine-grade coolers that are perfect for fishing trips, boating, and other extreme outdoor activities. Engel coolers are designed with superior insulation and reliable seals, making them one of the best choices for keeping ice frozen in hot conditions.

  • Popular Models:
    • Engel DeepBlue Series: Offers premium insulation and durability, ideal for long outdoor trips.
    • Engel 19 Quart Live Bait Cooler: A favorite among fishermen for its versatility and ice retention.
  • Ice Retention: Up to 10 days.
  • Price Range: $200 – $500+
  • Engel is perfect for anyone looking for a high-quality, durable cooler for serious outdoor adventures. Their products are built to withstand harsh conditions and keep ice frozen in the most extreme environments.
6. Pelican

Pelican is known for making indestructible coolers that provide excellent ice retention, making them a top choice for outdoor enthusiasts who require rugged, reliable coolers. Pelican coolers are made with high-density polyethylene and extremely thick insulation.

  • Popular Models:
    • Pelican Elite Cooler: Known for its ice retention and secure latches to keep contents cold for extended periods.
    • Pelican Dayventure Soft Cooler: A soft-sided option for quick excursions.
  • Ice Retention: Up to 10 days for larger hard coolers.
  • Price Range: $250 – $500+
  • Pelican is ideal for those who need an extremely durable cooler that can endure the harshest environments while maintaining outstanding ice retention.
Comparison of Popular Cooler Brands
BrandPopular ModelsIce RetentionPrice RangeTarget Audience
YetiTundra Series, Hopper7-10 days$250 – $500+Outdoor enthusiasts, premium users
IglooMaxCold, Sportsman5-7 days$40 – $150Budget-conscious adventurers
ColemanXtreme, 16-Can Soft Cooler5-6 days$30 – $100Casual users, family outings
RTIC65 Quart, Soft Pack7-10 days$150 – $300Value-seeking adventurers
EngelDeepBlue, Live Bait Cooler7-10 days$200 – $500+Fishermen, serious outdoor users
PelicanElite Cooler, Dayventure7-10 days$250 – $500+High-end users, rugged adventurers

How Do Coolers Compare in Terms of Insulation and Efficiency?

Coolers are designed to maintain a cold temperature for as long as possible, and the efficiency of insulation plays a key role in how long the cooler can keep ice frozen. High-quality coolers use thick layers of foam insulation, airtight seals, and durable exteriors to maximize cooling efficiency.

Insulation Technologies in Coolers
  • Foam Insulation: Many coolers use polyurethane foam for insulation, which provides excellent thermal resistance. High-end coolers often use thicker foam or multi-layer insulation for better temperature retention.
  • Airtight Seals: The seals on the lid and around the cooler body play a major role in preventing warm air from entering and cool air from escaping. Some premium coolers have gasket seals that provide airtight protection.
  • Ice Retention Technology: Some coolers, such as those from Yeti, are designed with advanced ice retention technology that can keep ice for up to 10 days. This technology uses thick, well-constructed insulation and secure sealing mechanisms.

What’s the Future of Coolers?

As technology continues to advance, coolers are becoming more efficient and versatile. The future of coolers includes innovations such as solar-powered coolers, eco-friendly materials, and smart coolers that can be controlled via smartphone apps.

Emerging Trends in Cooler Technology
  • Solar-Powered Coolers: These coolers can harness solar energy to power refrigeration systems, making them ideal for off-grid adventures. With the rise of solar power technology, these coolers are becoming more efficient and affordable.
  • Eco-Friendly Materials: The demand for sustainable products is leading to the development of coolers made from recycled materials or natural insulating substances, reducing their environmental impact.
  • Smart Coolers: These high-tech coolers feature temperature controls and Bluetooth connectivity, allowing users to monitor and adjust the cooling settings remotely.

Conclusion

Coolers have come a long way since their invention in the 1950s, evolving into high-tech, efficient tools that enhance outdoor experiences. Whether you’re a camping enthusiast, fisherman, or someone who enjoys picnics, choosing the right cooler is essential. With a variety of options available, you can find a cooler that fits your needs perfectly.

Looking to customize your own cooler with your brand logo? Szoneier offers premium cooler customization services to help you create the perfect product. Contact us today for a quote and start building your custom coolers!

Make A Sample First?

If you have your own artwork, logo design files, or just an idea,please provide details about your project requirements, including preferred fabric, color, and customization options,we’re excited to assist you in bringing your bespoke bag designs to life through our sample production process.

Ask For A Quick Quote

We will contact you within 24 Hours, please pay attention to the email with the suffix“@szoneier.com”

Contact Us

Send us a message if you have any questions or request a quote. We will be back to you ASAP!

Contact Us

Send us a message if you have any questions or request a quote. We will be back to you ASAP!

Exclusive Offer for First-Time Customers

For first-time customers, we will send you a free color card for you to choose.Once you have confirmed the fabric and color, our factory will make a free sample proofing for you.

For customers who frequently cooperate with us, we will send new color charts free of charge several times a year.