What Are the Different Types of Nylon: Guide for Bags & Fabrics

From rugged backpacks and military gear to lightweight fashion totes, nylon is everywhere in the bag industry. Since its invention in the 1930s, nylon has transformed global manufacturing with its strength, flexibility, and affordability. But here’s the challenge: “nylon” is not just one fabric. Buyers, brand managers, and product designers quickly discover a confusing world of Nylon 6, Nylon 6,6, Cordura, ripstop, ballistic nylon, dobby nylon, and endless denier counts (500D? 1000D?).

The main types of nylon include Nylon 6, Nylon 6,6, Cordura, ballistic nylon, ripstop nylon, dobby nylon, and microfiber/stretch nylon. Each varies in fiber structure, weave, durability, and coating options. Denier ratings (e.g., 500D or 1000D) measure yarn thickness and strength. Nylon can be made water-resistant with coatings, but it isn’t fully waterproof. For custom bag manufacturing, the right nylon type depends on use, durability, and brand positioning.

To illustrate this point, imagine two customers: one buys a trendy nylon fashion backpack made from 210D ripstop. It looks great but tears after a year. The other invests in a military-grade Cordura duffle built from 1000D nylon—it lasts 15 years and only looks better with time. This contrast explains why knowing the different types of nylon is essential for every brand sourcing custom bags.

What Is Nylon and How Is It Made?

Nylon, also known as polyamide (PA), is a synthetic fiber first invented by DuPont in 1935. It is created through condensation polymerization of diamines and dicarboxylic acids, forming long molecular chains. The molten polymer is extruded into filaments, cooled, stretched for strength, and then woven or knitted into fabric. Nylon is durable, lightweight, abrasion-resistant, and widely used in bags, apparel, ropes, and industrial textiles. Its versatility makes it one of the most important fibers in modern manufacturing.

The Origins of Nylon

When DuPont introduced nylon in the 1930s, it became the world’s first fully synthetic fiber. Unlike cotton, silk, or wool, nylon had no dependence on natural resources like farmland, silkworms, or livestock. Its early success in women’s stockings quickly expanded to parachutes and military gear during WWII, proving its strength and versatility.

Today, nylon dominates industries from fashion to aerospace, with different formulations designed to meet very specific performance requirements.

Chemical Foundation: Polyamide Chains

Another name for nylon: Polyamide (PA), It belongs to the polyamide (PA) family of synthetic polymers,You’ll often see “PA6” or “PA66” on technical datasheets. The chemistry involves creating amide linkages (-CONH-) in long molecular chains.

• Nylon 6,6 → made from hexamethylene diamine + adipic acid
• Nylon 6 → made from caprolactam (single monomer, easier to dye)

These chains are highly crystalline, giving nylon its exceptional strength, abrasion resistance, and resilience.

Step-by-Step: How Nylon Is Made

Properties That Make Nylon So Popular

The Role of Denier (D) in Nylon Fabrics

Buyers often see terms like 210D, 500D, 1000D nylon. “D” stands for denier, a unit measuring fiber thickness.

• 210D Nylon: Lightweight, flexible → cosmetic bags, drawstring bags.
• 500D Nylon: Balanced durability vs weight → everyday backpacks.
• 1000D Nylon: Heavy-duty, rugged → military bags, tool bags.

Rule of thumb: Higher denier = stronger + heavier. Lower denier = lighter + more flexible.

Why Coatings and Laminations Matter

Raw nylon is not naturally waterproof, which surprises many first-time buyers. That’s why coatings are added:

• PU (Polyurethane) → Flexible, lightweight waterproof layer.
• PVC (Polyvinyl Chloride) → Thick, highly durable waterproofing, used for dry bags.
• DWR (Durable Water Repellent) → Outdoor gear, sheds water without heavy coating.
• Silicone-treated Nylon → Ultralight tents, dry bags.

What are The Five Types of Nylon?

The five main types of nylon are Nylon 6, Nylon 6,6, Nylon 11, Nylon 12, and Nylon 46. Each has unique properties: Nylon 6 and 6,6 are the most common for textiles and engineering plastics; Nylon 11 and 12 are lighter, more flexible, and resistant to chemicals; and Nylon 46 offers higher thermal stability. These differences make them suitable for diverse applications—from apparel and luggage to automotive, industrial, and outdoor gear.

1. Nylon 6 (Polycaprolactam)

Nylon 6 is one of the most widely used nylon fibers, made from a single monomer called caprolactam. It offers excellent strength, elasticity, abrasion resistance, and dye uptake, which makes it a favorite in textiles and bags. Its softness and ability to hold vibrant colors make it suitable for products like backpacks, cosmetic bags, and travel gear. For brands, Nylon 6 is cost-effective while still providing durability, making it ideal for mainstream bag collections that need performance without premium pricing.

2. Nylon 6,6 (Polyhexamethylene Adipamide)

Nylon 6,6 is engineered from two monomers—hexamethylenediamine and adipic acid—and is known for its exceptional strength, higher melting point, and superior resistance to heat and wear compared to Nylon 6. It is the go-to choice for heavy-duty applications such as parachutes, ballistic fabrics, luggage, and tool bags. For bag brands, Nylon 6,6 is perfect for premium and rugged collections, where customers expect long-lasting performance, structural stability, and resistance to rough handling.

3. Nylon 11 (Polyundecanolactam)

Nylon 11 is unique because it’s bio-based, derived from castor oil, which gives it a sustainability advantage. It’s lighter, more flexible, and absorbs less moisture compared to Nylon 6 and 6,6. It also provides high resistance to chemicals and impacts. In the bag industry, Nylon 11 is increasingly appealing for eco-friendly brands that want to highlight renewable materials without compromising on flexibility and performance. It’s often used in sports bags, outdoor gear, and sustainable product lines.

4. Nylon 12 (Polydodecanolactam)

Nylon 12, derived from butadiene, is valued for being lightweight, flexible, UV-resistant, and highly resistant to water absorption and chemicals. This makes it particularly suited for outdoor gear, waterproof-coated fabrics, and dry bags, where exposure to moisture and sunlight is common. Compared to Nylon 11, Nylon 12 is more common in industrial applications but is increasingly popular in performance bags, especially for brands targeting adventure travelers, hikers, and water-sports enthusiasts.

5. Nylon 46 (Polyhexamethylene Terephthalamide)

Nylon 46 is a high-performance engineering-grade nylon designed for extreme environments. It offers very high heat resistance, stiffness, and fatigue strength, making it more durable under constant stress. While it’s less common in fashion and everyday bags, Nylon 46 finds use in tactical gear, protective covers, and technical outdoor cases, where reliability under harsh conditions is critical. For niche bag brands catering to military, rescue, or industrial clients, Nylon 46 can deliver unmatched toughness.

Quick Comparison Table

Comparison: Nylon vs Natural Fibers

• Nylon vs Cotton: Cotton is breathable and natural but less durable and heavier when wet. Nylon is lighter and dries quickly.
• Nylon vs Wool: Wool insulates well but is heavy and prone to shrinking; nylon offers better wear resistance.

This makes nylon uniquely adaptable: from lightweight drawstring bags (210D) to military duffles (1000D Cordura).

Which Are the Main Types of Nylon Fabric?

The main types of nylon fabric include Oxford nylon, Ripstop nylon, Dobby nylon, Ballistic nylon, Taffeta nylon, and Cordura® nylon. Each has distinct properties: Oxford is versatile, Ripstop resists tearing, Dobby provides stylish textures, Ballistic ensures extreme toughness, Taffeta offers lightweight smoothness, and Cordura delivers premium durability. Brands should choose based on strength, weight, appearance, and cost-performance balance.

Oxford Nylon

• Background: Developed as a practical and cost-efficient woven nylon, Oxford is one of the most widely used synthetic fabrics in bag manufacturing.
• Denier Range: 210D, 300D, 420D, 600D are most common. Higher denier = thicker and more durable.
• Structure & Finish: Typically plain-weave with PU, PVC, or TPU coatings for waterproofing. Smooth surface with semi-gloss finish.
• Strengths: Affordable, abrasion-resistant, available in wide color ranges, easy to print or laminate with logos.
• Weaknesses: Not as durable as Ballistic or Cordura; may degrade under long-term UV exposure.
• Applications: Tote bags, backpacks, cooler bags, cosmetic bags, promotional bags.
• Buyer Insight: Ideal for brands that want balanced durability and cost-efficiency, especially for fashion or everyday carry markets.

Ripstop Nylon

• Background: First developed during WWII for parachutes. Uses reinforcement threads in a crosshatch pattern to prevent tears from spreading.
• Denier Range: 210D–420D most common in bags; higher denier ripstop is also available for military/outdoor gear.
• Structure & Finish: Square grid visible; lightweight yet strong; coatings often applied (silicone, PU, or DWR).
• Strengths: Tear-resistant, lightweight, packs small, excellent for outdoor use.
• Weaknesses: Can feel stiff; lower resistance to heavy abrasion compared to Ballistic/Cordura.
• Applications: Dry bags, camping gear, hiking backpacks, parachutes, sails, tents.
• Buyer Insight: Perfect for outdoor gear brands wanting to market “lightweight yet rugged” properties. Ripstop’s unique grid also conveys a technical look that appeals to performance-driven consumers.

Dobby Nylon

• Background: Woven using a dobby loom, creating small geometric or textured patterns (e.g., diamonds, dots). Adds aesthetic appeal without compromising strength.
• Denier Range: 300D–600D most common in fashion and lifestyle bags.
• Structure & Finish: Textured or patterned finish; can be matte or slightly glossy. Often PU-coated for water resistance.
• Strengths: Distinctive style, tactile texture, durable enough for daily carry.
• Weaknesses: Slightly higher cost than Oxford; not as abrasion-resistant as Ballistic.
• Applications: Fashion backpacks, handbags, premium tote bags, luggage exteriors.
• Buyer Insight: Best for lifestyle and fashion-oriented brands that want to differentiate from “basic Oxford bags.” Offers visual richness for premium positioning.

Ballistic Nylon

• Background: Created in the 1940s as protective fabric for WWII soldiers against shrapnel. Though not fully “bulletproof,” it remains one of the toughest fabrics for consumer and industrial goods.
• Denier Range: Typically 840D, 1050D, 1680D (very thick yarns, heavy-duty).
• Structure & Finish: Basket-weave structure; coarse, rugged look; often PU-coated for water resistance.
• Strengths: Extremely abrasion- and puncture-resistant, long lifespan, strong branding appeal (“military-grade nylon”).
• Weaknesses: Heavy weight, stiff hand feel, higher cost.
• Applications: Tool bags, luggage, protective gear, tactical backpacks, motorcycle bags.
• Buyer Insight: Excellent for industrial, tactical, and rugged outdoor markets. Brands can leverage “Ballistic Nylon” as a marketing hook for premium toughness.

Nylon Taffeta

• Background: Lightweight woven nylon with a fine, smooth, shiny finish. Known for its silky texture and versatility.
• Denier Range: 190T–300T (measured in thread count rather than denier).
• Structure & Finish: Very tight weave; can be calendared for extra sheen. Often used with waterproof coatings.
• Strengths: Lightweight, flexible, windproof, cost-effective.
• Weaknesses: Thin, prone to abrasion damage, best used as a lining rather than outer shell.
• Applications: Bag linings, rain jackets, sleeping bags, umbrellas, lightweight outdoor gear.
• Buyer Insight: Best for lining or secondary layers in bags, ensuring structure and water resistance without extra weight. Brands should pair it with tougher outers like Oxford or Ripstop.

Cordura® Nylon

• Background: A registered trademark of Invista, Cordura has become the gold standard for premium nylon fabrics. Used extensively in outdoor, military, and luxury gear.
• Denier Range: 500D, 700D, 1000D, 1680D. 500D balances weight and durability; 1000D and above for extreme toughness.
• Structure & Finish: Plain, basket, or ripstop weave depending on application. Designed for maximum abrasion resistance and longevity.
• Strengths: Market-leading toughness, UV-resistant, retains color, recognized by end consumers as a premium badge.
• Weaknesses: Higher cost, licensing fees, heavier in higher deniers.
• Applications: Military backpacks, tactical gear, motorcycle apparel, outdoor sports bags, luxury rugged luggage.
• Buyer Insight: For brands positioning themselves as premium, Cordura not only adds performance but also marketing value — consumers trust the label. Ideal for high-ticket products where durability justifies higher price points.

Expanded Nylon Fabric Comparison Table

How Do Nylon Weaves and Finishes Affect Performance?

Nylon weaves and finishes directly impact fabric strength, flexibility, water resistance, and appearance. Plain weaves offer balance, ripstop adds tear resistance, dobby creates textured style, and ballistic provides maximum toughness. Finishes like PU, PVC, TPU, or DWR coatings enhance waterproofing and durability, while calendaring adds smoothness and shine. Choosing the right combination ensures nylon fabrics meet specific performance needs in bags, apparel, or outdoor gear.

When evaluating nylon fabrics for bags or gear, two factors matter as much as denier:

1. The weave (how the yarns are interlaced)
2. The finish/coating (what is applied post-weaving to enhance performance)

Together, these elements determine whether a nylon product feels lightweight and sleek (like a cosmetic pouch) or heavy-duty and rugged (like a tactical backpack).

Common Nylon Weaves and Their Performance

Plain Weave (Oxford Nylon)

• Structure: Simple over-under pattern.
• Performance: Balanced strength and flexibility, moderate abrasion resistance, smooth surface for coatings/prints.
• Use Case: General-purpose bags, everyday backpacks, totes.

Ripstop Weave

• Structure: Crosshatch reinforcement with thicker threads at intervals.
• Performance: Prevents tears from spreading, lightweight but strong.
• Use Case: Dry bags, camping gear, ultralight backpacks.

Dobby Weave

• Structure: Complex weave that creates geometric or textured patterns.
• Performance: Adds style and tactile texture while maintaining durability.
• Use Case: Fashion-forward bags, premium backpacks, luggage.

Basket Weave (Ballistic Nylon)

• Structure: Two or more yarns interlaced as one.
• Performance: Very high abrasion resistance, stiff hand feel, rugged surface.
• Use Case: Military packs, tool bags, protective gear.

Taffeta Weave

• Structure: Lightweight, very tight weave.
• Performance: Smooth, shiny, windproof but less abrasion-resistant.
• Use Case: Bag linings, rainwear, lightweight covers.

Common Nylon Finishes and Performance

PU Coating (Polyurethane)

• Enhances: Water resistance, light structure.
• Pros: Flexible, low cost.
• Cons: Limited long-term waterproofing compared to TPU.
• Best For: Fashion bags, lightweight outdoor gear.

PVC Coating (Polyvinyl Chloride)

• Enhances: Waterproofing, stiffness.
• Pros: Strong barrier against water and stains.
• Cons: Heavier, less eco-friendly.
• Best For: Cooler bags, tool bags, industrial applications.

TPU Lamination (Thermoplastic Polyurethane)

• Enhances: Waterproofing, durability, elasticity.
• Pros: High hydrostatic head rating, long-lasting, eco-friendlier than PVC.
• Cons: More expensive.
• Best For: Premium outdoor gear, dry bags, marine applications.

DWR Finish (Durable Water Repellent)

• Enhances: Surface water-beading.
• Pros: Keeps fabric light, breathable.
• Cons: Loses effectiveness over time, requires re-coating.
• Best For: Backpacks, outerwear, travel gear.

Calendaring

• Enhances: Smoothness, shine, wind resistance.
• Pros: Polished look, improved down-proofing for linings.
• Cons: Doesn’t add structural strength.
• Best For: Cosmetic bags, inner linings, lightweight rain gear.

What Are the Pros and Cons of Nylon Compared to Other Materials?

Nylon offers high strength, abrasion resistance, and water resistance, making it excellent for backpacks, outdoor gear, and travel bags. Compared to cotton or canvas, it is lighter and dries faster but less breathable. Against polyester, nylon is generally tougher but can absorb more water. Unlike leather, it’s more affordable and versatile, though less luxurious. The main drawbacks are heat sensitivity, lower eco-friendliness, and a tendency to stretch or weaken under UV exposure.

Pros of Nylon

• High tensile strength → holds heavy loads without tearing.
• Excellent abrasion resistance → ideal for travel and tool bags.
• Water-resistant or waterproof with coatings (PU, PVC, TPU).
• Lightweight compared to cotton or leather.
• Wide customization: weaves, denier, finishes, colors.
• Relatively low cost compared to premium natural materials.

Cons of Nylon

• Sensitive to high heat; can melt near 260°C.
• Absorbs some water (more than polyester), affecting drying time.
• Not naturally breathable like cotton or canvas.
• UV exposure can degrade fibers over time.
• Less eco-friendly; derived from petroleum.
• Can stretch with prolonged load or humidity.

Material Comparison Table

Which Nylon Type Should Brands Choose for Custom Bags?

Brands should choose nylon types based on bag function and target buyers. For rugged durability, ballistic nylon and Cordura excel. For lightweight fashion bags, ripstop or dobby nylon is better. Everyday backpacks often use 500D or 600D nylon for balance, while heavy-duty travel or military bags rely on 1000D nylon. Waterproof-coated nylon (PU, TPU, PVC) suits outdoor and sports gear. The right choice depends on durability, weight, aesthetics, and cost goals.

Key Factors in Nylon Selection

• Denier (D): Higher D = thicker yarn, stronger but heavier. (e.g., 1000D vs 500D).
• Weave: Plain, ripstop, dobby, or ballistic weaves change tear-resistance and appearance.
• Coatings & Finishes: PU, TPU, or PVC add waterproofing, stiffness, or gloss.
• End Use: The biggest deciding factor — casual bags need lightweight nylon, professional or outdoor gear requires heavy-duty fabrics.

Comparison Table: Nylon Types for Bags

• 500D vs 1000D nylon: 500D is lighter and cheaper, good for mid-range backpacks. 1000D is stronger, heavier, and premium.
• 600D vs 1000D nylon: 600D is a common standard for school/travel bags; 1000D is military/luxury-grade.

Recommendations by Bag Category

Tote Bags & Fashion Bags

• Best: Dobby Nylon or 210D–420D Ripstop (lightweight, textured look).
• Why: Smooth or patterned weave gives aesthetic appeal while keeping costs balanced.

Backpacks (Daily Use & School Bags)

• Best: 500D Nylon Oxford or 600D Dobby Nylon.
• Why: Durable enough for daily wear, not too heavy, cost-effective.

Travel & Luggage Bags

• Best: 1000D Cordura or 1680D Ballistic Nylon.
• Why: Maximum abrasion resistance and structure, withstands airports, heavy loads, and long-term use.

Outdoor, Hiking, and Tactical Bags

• Best: Cordura 500D–1000D or Ballistic Nylon 1050D+.
• Why: Trusted by military/outdoor brands; rugged durability, water-resistant with PU/TPU coatings.

Cosmetic & Makeup Bags

• Best: 210D–420D Nylon Oxford with waterproof PU lining.
• Why: Lightweight, affordable, easy to wipe clean.

Dry Bags & Cooler Bags

• Best: TPU-Coated Nylon or PVC-Coated 500D Nylon.
• Why: 100% waterproof and seam-weldable, ideal for camping, beach, marine sports.

Conclusion

Choosing the right type of nylon is not just a technical decision—it’s a business strategy. From lightweight dobby nylon for fashion totes to 1000D Cordura for military packs, each fabric defines how customers perceive and use your bags.

At Szoneier, with over 18 years of R&D and manufacturing expertise, we guide brands through nylon selection, product design, sampling, and OEM/ODM production. Our advantages—low MOQ, free design, rapid prototyping, and strict QC—make us the trusted partner for global buyers.

Contact Szoneier today for free consultation and samples. Let’s create custom nylon bags tailored to your brand’s vision and market needs.